This is the original 405-revision article published on this blog in 2006. We republish it on general demand.StefaanI thought it was time to make an online step-by-step guide for upgrading a 405.
If you are in the US and you are looking for a DIY upgrade-kit, check out www.quad405.com. The guidelines remain the same but you won't have to pay more for low Dollar-rates and high shipment-costs ;-)
As I recently bought a very nice (but very old) 405-2 (thank you Leigh, I hope you had a good time in Antwerp) I will use this one as a photo-model. I will take pictures of everything I do and explain why I do it. All comments and tips are welcome of course.
The revision/upgrade will be a basic one without fancy or expensive things like the BB627, but I'll mention those options in the PS.
Click on the pictures to enlarge.
So here we go...
Step 1 - Getting the components together
This may be the hardest part... Aspecially if you are looking for audio-grade components at an affordable price. The components I will use in this revision are:

BHC Aerovox 10.000 MF 63 Volt for the power-supply. These are quite expensive (+/- 16 Euro each) but in the power-rails we need the best quality. A less expensive alternative may be BC-components or Philips.
- 100MF and 47MF 63V Audiograde capacitors for C5 & C10. In the 405-2 we will need 3 47MF per circuit-board.
- Bipolar capacitors of 10MF (for the clamp-circuit) and 47MF (for the DC-feedback) x2
- Metalfilm 1% 0,5W low-noise resistors for R2 and R6, and probably for R1, R3 and R4 as well (we'll come back to that).
- Burr Brown OPA604AP-chips for the input-channel. We'll need 100NF caps to stabilise the power-supply of the chips and 16V zener-diodes to make the chip feel happy.
- We'll also need some supplies like new fuses, IC-sockets, thermal compound, cables to replace the old cable-beam, LS & RCA connectors, PCB-connectors adl...
- Last but not least: the schematic that corresponds with the exact serial-number. That won't be a broblem: send me an e-mail.
What equipment will we need?
- The minimum is of course screwdrivers, pliers, soldering-equipment and a multimeter
- Better would be a 2x50V lab power supply, a LF tone-generator and a 2 channel scope (but it is possible to do without them)
- Ideal would be a low-distortion sinus-generator and a distortion-meter as well. I don't have those myself (yet) so don't worry;-)
Step 2 - Taking the 405 apart
The first step is to remove the top- bottom- and sidepanels. Sometimes, after 30 years, the screws are hard to remove. The best screwdriver to use is a Philips n°2 with a length of at least 20 cm.
We now understand why Quad made 4 hole's on the left- and the rightside of the backpanel: they were intended to facilitate manipulation of the screws of the circuit-boards.
I don't need to mention it's usefull to keep the screws apart. They can be replaced (they are M4 - which is a standard-size) but of course there is not much use in replacing the screws.
The best way to proceed is to remove the top-panel, then the bottom-panel and then the 2 side-panels.

The first impression of a newly opened 405 is usually a dusty one. This doesn't matter (in this stage ;-).
On the 405 on my table the voltage-selector is at 240 Volt. Switch it to 230 Volt. The connectors will have to be replaced (except the DIN-connector).
The LS-connectors were not only lousy in the first place, they are oxydated and will give a bad conta